The Ultimate Servo Feeder
The Variax OPUS1 series is a high-performance servo feeder that is optimal for use in motor core production lines for hybrid, PHEV, and EV car motors.
By integrating a high capacity servo motor and roll into one body, it achieves world-class performance.
The driving servomotor is operated according to a unique cam curve.
Servomotor and cam curves are also used to control vertical roll motion and the release mechanism, allowing the OPUS series to feed thin and soft materials.
The OPUS series control system is also equipped with a monitor function, diagnostic function, anda large monitor. Its communication function makes it possible to check the operation from a remote location. This combination greatly improves its operability.
By integrating a high capacity servo motor and roll into one body, it achieves world-class performance.
The driving servomotor is operated according to a unique cam curve.
Servomotor and cam curves are also used to control vertical roll motion and the release mechanism, allowing the OPUS series to feed thin and soft materials.
The OPUS series control system is also equipped with a monitor function, diagnostic function, anda large monitor. Its communication function makes it possible to check the operation from a remote location. This combination greatly improves its operability.
OPUS1 Series(4 models)
| OPUS1-200 | OPUS1-300 | OPUS1-450 | OPUS1-650 |
- High-end model combining high speed, high precision and multiple functions
- The communication function allows you to check the status of the operation from a remote location
- Excellent operability with a security system
- Various display functions
- Global support for many languages, standards, and services
- Can feed wide, thin, and soft materials
Motor core line for electric motors used in automobiles( OPUS1×2, EVR1)
Control configuration diagram(OPUS1×2, EVR1)
Specification table
Model name | Units | OPUS1-200 | OPUS1-300 | OPUS1-450 | OPUS1-650 |
Feed length | mm | 1 to 200(999) | 1 to 300(999) | 1 to 450(999) | 1 to 650(999) |
Material thickness | mm | max 2 | |||
Gripping force | N | min 1,500 to max 3,000 | min 3,000 to max 5,000 | ||
Pilot release length | mm | 0.1 | |||
Roll opening dimension | mm | max 2.5 | max 3 | ||
Material width | mm | max 200 | max 300 | max 450 | max 650 |
Maximum number of strokes | min-1 | 1,000 | 500 | ||
Minimum pilot release angle | deg | 90 | 50 | ||
Maximum feed speed | m/min | Standard air-cooled motor: up to 70 m/min, Standard water-cooled motor: 70 m/min, or more Water-cooled high power motor: 80 m/min, or more |
Standard air-cooled motor: up to 100 m/min, Standard water-cooled motor: 100 m/min, or more Water-cooled high power motor: 120 m/min, or more |
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Repeat accuracy | mm | ±0.03 | |||
Air consumption | ℓ/min | 200*3 | |||
Operating air pressure | MPa | 0.5 to 0.6 | |||
Product weight | kg | 220 | 240 | 415 | 480 |
Paint color | N1.5(Black) |
*1 Please check the separate feed capacity diagram.
*2 If the motor is water cooled, you will need to prepare your own cooling system (chiller) and hoses.
Use hoses with an inner diameter of φ9 mm.
When you are making or purchasing a chiller, select a chiller with the following specifications.
・ Cooling capacity: You need a chiller for a standard 1.5 kw or higher capacity motor, and for a 4.2 kW or higher capacity motor.
・ Minimum circulation rate: 7.0 L/min.
・ Preset operating temperature maximum: 35°C
・ Please choose a chiller and pipes that do not contain copper.
*3 This is the amount of air used for cooling an air-cooled motor air. (The motor capacity depends on the volume of cooling air supplied.)
*2 If the motor is water cooled, you will need to prepare your own cooling system (chiller) and hoses.
Use hoses with an inner diameter of φ9 mm.
When you are making or purchasing a chiller, select a chiller with the following specifications.
・ Cooling capacity: You need a chiller for a standard 1.5 kw or higher capacity motor, and for a 4.2 kW or higher capacity motor.
・ Minimum circulation rate: 7.0 L/min.
・ Preset operating temperature maximum: 35°C
・ Please choose a chiller and pipes that do not contain copper.
*3 This is the amount of air used for cooling an air-cooled motor air. (The motor capacity depends on the volume of cooling air supplied.)
>> OPUS2 Series
General-purpose servo feeder ideal for stamping motor cores for home appliances
>> Servo-dex EVR1 Series
An indexing/skewing drive system for rotating the motor cores used for electric motors in automobiles.
>> Servo-dex EVR2 Series
An indexing/skewing drive system for rotating the motor cores used
for electric motors in home
electrical appliances.
>> VG Series
Coil feeders for presses
Advanced functionality
Reliability
Advanced functionality
Reliability
>> V Series
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Long Seller
Advanced Functionality
Good Reliability
Long Seller
Advanced Functionality
Good Reliability
>> VGX Series
Coil Feeders for Presses
Fine Tuning during Production
Simple and Precise Parameter Adjustments
Fine Tuning during Production
Simple and Precise Parameter Adjustments